Kar ahohuru bere mu tuo blasting ahoɔden mfiri dwumadi ne core mfaso
I. Care functions of the car spring shot blasting machine (a wɔakyekyɛ mu ayɛ no ahoɔden dwumadi, ahotew ne pre-ayaresa, nyansa kwan so nhyehyɛe, ne nkabom mmoa afã horow)
(1) Core ahoɔden adwuma (core bo a spring shot blasting afiri, soronko wɔ mpapahwekwa rust yiyi ne shot blasting mfiri)
Generate surface residual compressive stress layer, a ɛma ɔbrɛ a ɛko tia no yɛ kɛse
Spring shot blasting afiri no de dade shot a ahoɔhare kɛse (80-100m/s) di dwuma de kɔ so nya spring no ani, na ɛma plastic deformation kakra ba soro, na ɛyɛ dense compressive stress layer (-300~-500MPa) a ɛko tia tensile stress a adesoa a ɛsesa no de ba bere a kar no reyɛ adwuma no, na esiw mpaapaemu ano mfiase ne ntrɛwmu. Wobetumi ama ahohuru bere mu ɔbrɛ nkwa nna akɔ soro mpɛn 2-5, na ɛsɛ sɛ ahohuru bere a ɛyɛ den, a nhaban pii a ɛsakrasakra a ɛwɔ ntwea so no gye saa kwan yi tom.
Refine dade aburow, harden processing
Nsunsuansoɔ a ɛwɔ tuo no mu no ma ɔfasuo a ɛtwetwe no tu mpɔn, ɛma ɔfasuo no mu denden kɔ soro 20%-30%, ɛma ahohuru berɛ no a ɛko tia ɔsɛeɛ ne nsunsuansoɔ a ɛko tia no yɛ kɛseɛ, na ɛtew huammɔdi a ɛbɛtumi aba sɛ ɛbɛwosow bere tenten no so.
Yi surface decarburization, micro-defects, na brɛ stress concentration ase
Tuo a wɔtow no yi decarburization layer, nsensanee nketenkete, amena nketenkete, ne oxide nsɛntitiriw a ɛba bere a wɔde ɔhyew ayɛ adwuma no fi hɔ, na ɛkwati sɛ adwennwen a ɛyɛ den no ntumi nyɛ nea ɛde mpaapaemu ba, na ɛtew ahohuru bere mu mpaapaemu no huammɔdi so kɛse.
Adwennwen ahoɔden a ɛfata ma kar a emu yɛ duru-adwuma ahorow
Wɔ pre-loading fixtures mu no, wɔde spring no hyɛ simulated working bending stress ase bere a wɔreto tuo no, na ɛde compressive stress layer a emu dɔ ba, a ɛfata ma high-strength springs a ɛwɔ lɔre a emu yɛ duru ne bɔs mu, a nkwa nna kɔ soro bɛboro 30%.
(2) Surface cleaning ne pre-treatment adwuma (wɔawie wɔ anammɔn biako mu, enhia sɛ wɔyɛ ɔkwan soronko a wɔfa so yi rust fi hɔ) .
Afiri a wɔde bɔ spring shot blasting no betumi ayi ɔhyew a wɔde yɛ oxide nsenia, nkannare, ngo a ɛyɛ nkekae, ne ɔhyew a wɔde sa yare nsenia no afi spring no mu; yi machining burrs ne scratches, pɛpɛɛpɛ di arc nsakrae gyinabea ahorow ho dwuma; yɛ uniform fine and dense anchor texture roughness, kɛse ma adhesion a akyiri yi spray painting ne electrostatic coating, siw paint peeling ne detachment, na ɛma ɔsom nkwa nna a corrosion ahobammɔ.
(3) Fully automatic kɔ so yɛ ne conveying adwuma
Spring shot blasting afiri no yɛ roller track type, a spring stacked anaasɛ asinasin biako kɔ so ma aduan, a variable frequency speed regulation roller track (2-10m/min adjustable), abien-sided, circular arc, ne ntini mmeae a enni ntwea a awu ma full-angle ne non-stop shot blasting, wie dwumadie nyinaa wɔ kwan baako mu wobetumi de spring shot blasting afiri no abata ɔhyew ayaresa ne painting assembly lines ho na ama wɔanya automated production line series nkitahodi a ɛyɛ adwuma koraa, a ɛboa automatic loading ne unloading denam mfiri nsa so.
(4) Nyansa kwan so nhyehyɛe a wɔatoto-loop control adwuma
Spring shot blasting afiri no wɔ parameters pɛpɛɛpɛ a wobetumi ayɛ nsakrae: ahoɔhare a ɛkyinkyini shot blasting afiri no, flow rate a dade shot, feeding ahoɔhare, ne shot blasting bere no yɛ nea ahofadi adjustable, stabilizing control a Almen ahoɔden ne coverage rate (>=100%).
Bere ankasa-bere a wɔhwɛ ne kɔkɔbɔ: ɔhyew a ɛwɔ tuo ti no mu, wosow, mprempren, ne dade tuo level sensor ahorow, akyirikyiri hwɛ a wɔde hwɛ adwumayɛ ho data ne mfomso alarm ahorow denam telefon a wokura kyin anaa kɔmputa so.
Process traceability: automatically kyerɛw batch biara batch of spring shot blasting parameters, output volume, ne nneɛma a wɔde di dwuma, hyia quality inspection gyinapɛn ahorow ma kar afã horow.
Multi-level dade tuo sorting: mframa abien mpaapaemu ntama mu mpaapaemu, automatic screening of broken shot ne oxide slag, fata dade shot yɛ recycled, mpaapaemu ahotew Kɛse anaasɛ ɛne 99% yɛ pɛ.
(5) Nneɛma a atwa yɛn ho ahyia ho banbɔ mfutuma a woyi fi hɔ ne ahobammɔ dwumadi
Spring shot blasting afiri no wɔ pulse secondary filtration mfutuma yiyi afiri, a mfutuma a ɛba < 10mg/m3; dan a wɔato mu koraa + wear-resistant protective inner lining, no leakage of steel shot, dede a wotumi di so, a ɛne adwumayɛbea nneɛma a atwa yɛn ho ahyia ho banbɔ gyinapɛn ahorow hyia.
II. Mfaso a ɛkɔ akyiri a ɛwɔ spring shot blasting ahoɔden afiri no so
(1) Mfaso a ɛwɔ nneɛma a wɔyɛ no adwumayɛ mu (a ɛma ahohuru bere no su tu mpɔn tẽẽ) .
Spring shot blasting ahoɔden afiri no trɛw spring no som nkwa nna mu kɛse: ɔbrɛ nkwa a spring a ɛyɛ mpapahwekwa no kɔ soro mpɛn 2-3, adwennwen a ɛhyɛ lɔre a emu yɛ duru ho nhwɛso no kɔ soro mpɛn 4-5, na ɛtew atɔn akyi abubu ho nsɛm a wɔka so
Nsɛeɛ a ɛko tia, nhyɛsoɔ mu mpaapaemu a ɛko tia: nhyɛsoɔ a ɛhyɛ nhyɛsoɔ no siw nhyɛsoɔ nsɛeɛ ne hydrogen a ɛyɛ mmerɛw ano, ɛsakra kɔ adwumayɛ tebea a emu yɛ den te sɛ osuo, sukyerɛmma, nkyene nsuo, ne mmepɔ so mmeaeɛ a ɛyɛ duru-adwuma; Product consistency yɛ kɛse: mfiri uniform spraying, full coverage a enni spraying biara a wɔayera. Wɔasiesie tumi a ɛnteɛ a wɔde petepete nneɛma so ne sintɔ ahorow a wɔde petepete so a wɔantumi asɛe a ɛnam nsa a wɔde bɔ anhwea so de ba no ho dwuma koraa. Batch biara adwumayɛ yɛ nea ɛyɛ pintinn, na ɛne gyinapɛn a emu yɛ den a ɛfa nhwehwɛmu a wɔyɛ wɔ nneɛma pa ho a wɔn a wɔyɛ no titiriw no de di dwuma no hyia.
(II) Nneɛma a wɔyɛ no yiye ne automation mfaso
Kɔ so ahoɔhare kɛse-ahoɔhare mass production: kɔ so adwumayɛ a roller conveyor a entwa mu. Dɔnhwerew biara mu nneɛma a afiri biako tumi yɛ no betumi adu ɔhaha pii, a ɛkorɔn kɛse sen nea ɛwɔ hook-type ne manual pneumatic shot blasting no.
Adwumayɛfo kakraa bi, ɛnyɛ den sɛ wɔbɛka abom: Wobetumi de abata afiri a wɔde yɛ nneɛma a ɛyɛ adwuma koraa ho. Onipa biako pɛ na ɛho hia na wahwɛ sɛnea wɔde nneɛma gu mu ne sɛnea wɔayi afi mu no so. Wɔnhwehwɛ sɛ adwumayɛfo biara a wɔatu wɔn ho ama na wɔbɛyɛ adwuma a wɔde tow tuo no, na ɛtew adwumayɛfo ka so kɛse.
Nsakraeɛ a ɛtumi sesa: Ahoɔhare-roller conveyor a wɔtumi sesa, shot blasting angle a wɔtumi sesa, ɛne multi-ahaban springs hyia, single-ahaban variable cross-section springs, lɔre a emu yɛ hare / lɔre a emu yɛ duru / akwantufoɔ kar a ɛwɔ ahaban spring ahodoɔ nyinaa. Nneɛma a wɔde yɛ nneɛma a wɔbɛsakra no nhwehwɛ sɛ wɔyɛ nsakrae kɛse wɔ nnwinnade no mu.
(III) Sikasɛm mu mfaso a ɛwɔ ɛka a wɔbɔ
Dadeɛ tuo a wɔsan de di dwuma: Elevator + multi-stage sorting closed-loop recycling. Dade a wɔde tow tuo a wɔhwere no sua koraa. Sɛ wɔde toto acid ahohoro ne nsaano anhwea a wɔde bɔ ho a, nneɛma a wɔde di dwuma ho ka so tew 60%.
Multi-process integration: Wɔde ahoɔden, rust yiyi, pre-treatment ansa na wɔawie coating wɔ anammɔn baako mu. Wɔayi akwan abien a ɛde ne ho a ɛne acid hohoro ne nea wɔyam no afi mu, na ɛtew nnwinnade占地面积 ne sika a wɔde hyɛ adwumayɛbea ahorow so.
Nsiesie a ɛba fam, nkwa nna tenten: Pia nipadua no de ntama a ɛkorɔn-manganese wear-resistant di dwuma. Wobetumi asesa shot blasting head blades no ntɛmntɛm (simma 5-10). Roller conveyor ahobanbɔ no yɛ nea eye sen biara, kyinhyia a wɔde sesa afã horow a ɛho asɛe no ware, na bere a wɔde siesie no yɛ tiaa. .
(4) Mfaso a Ɛwɔ Nneɛma a Atwa Yɛn Ho Ahyia ne Ahobammɔ So
Honam fam nneɛma a wɔde yɛ adwuma kronkron, efĩ biara nni hɔ: Acid a wɔde hohoro nneɛma a ɛyɛ fĩ acid, nsu fĩ, anaa nnuru a wɔde gu mu biara nni hɔ, a ɛne adwumayɛbea a ɛyɛ ahabammono a ɛbɔ nneɛma a atwa yɛn ho ahyia ho banbɔ ho nhyehyɛe hyia;
Mfutuma a wɔato mu a woyi fi hɔ ne dede a wɔtew so: Pia a wɔato mu koraa + mfutuma a wɔboaboa ano a etu mpɔn, mfutuma a ɛbɛhwie agu, dade bɔɔl a ɛbɛpetepete, a ɛma adwumayɛbea adwumayɛbea no yɛ nea ahobammɔ wom;
Ahobammɔ interlock ahobammɔ: Ɔpon nipadua interlock, overload ahobammɔ, nneɛma level alarm, yi asiane ahorow a ɛwɔ dade bɔɔl spewing ne nnwinnade idle rotation.
(5) Mfaso soronko a ɛwɔ so sɛ wɔde toto atetesɛm mu nsaano mframa a wɔde tuo peening ho a
Mfiri a wɔde yi shot pecker no gu centrifugal, a ɛwɔ tumi a emu yɛ den a ɛbɔ, a etumi du Almen ahoɔden a wɔhwehwɛ ma gyinapɛn ahoɔden; nsaano anhwea a wɔde bɔ nhyɛso no nnɔɔso, nea etumi yi nkannare nkutoo, entumi nnya ahoɔden a emu dɔ;
Automation coverage a edi mũ, a enni mmeae a anifuraefo betumi de nsa ayɛ adwuma; nsaano anhwea a wɔde bɔ no taa yɛ spring arc deformation ne ntini ase-spraying;
Nneɛma a wɔyɛ no kɔ soro mpɛn 5-10, a ɛfata ma kar afã horow a wɔboaboa ano akɛse a wɔyɛ.
III. Tɔfabɔ
Kar ahohuru bere mu tuo peening ahoɔden afiri no nyɛ adwinnade a wɔde yi nkannare na ɛho tew nko, na mmom ɛyɛ mfiri a wɔde ahyɛ mu den a wɔde ma ɔbrɛ nkwa a ɛwɔ suspension core components no mu no yɛ kɛse. Ɛka adwumayɛ mu ahoɔden, surface pre-treatment, automated mass production, nyansa kwan so hwɛ, ne nneɛma a atwa yɛn ho ahyia ho banbɔ bom, na ɛyɛ standard process equipment ma aguadi kar ne akwantufo kar spring production lines. Ɛsusuw nneɛma a wɔyɛ no yiyedi, sɛnea wɔyɛ no yiye, ne ɛka a wɔbɔ wɔ nneɛma a wɔyɛ no nyinaa ho.